Inventory & Dual-Sourcing Redesign for Global Launch Readiness


Client Type A confidential portfolio
Function Reduction of stockout risk and improved launch readiness for a geographically dispersed portfolio by redesigning inventory and dual-sourcing strategies.
Challenge Stockout risk from single sourcing
Impact Reduced single-source exposure and stockout risk

Challenge

A confidential portfolio with staggered country launches had uneven safety-stock policies and single-source dependencies. Regulatory timing variability and long lead times created stockout and bridging-stock risk, threatening timelines and working capital.

Approach

We segmented SKUs and suppliers by criticality, built demand-driven safety-stock rules tied to approval risk, and developed dual-sourcing playbooks. Scenario models quantified contingency needs, and we established backstop CMO slots and a cadence for supplier monitoring and rapid slot activation.

Impact

The client reduced single-source exposure, had contingency plans across all launch-critical SKUs, and gained clearer inventory forecasts — lowering stockout risk and improving supply confidence with product strategy stakeholders.

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